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Assembly & Weldment Portfolio

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F-18 Flight Simulator Ejection Seat

Scope of Work:

Build 22ea F-18 Ejection Seats from customer drawings and specifications

Assembly Activities Performed:

  • Machining, certified welding, anodizing, painting
  • Rubber casting, fiberglass molding, industrial sewing
  • Specialized component purchasing
  • Electrical and mechanical assembly
  • Assembly process management
  • Shipping crate design
See the F-18 Flight Simulator Ejection Seat Gallery

Timber Saw Cutting Head

Scope of Work:

  • Reverse engineer existing timber saw cutting head
  • Create detailed part and assembly drawings
  • Produce solid models of all parts and assemblies
  • Generate bill of materials and detailed material takeoff
  • Design and construct assembly and handling fixtures
  • Establish testing and acceptance procedures
  • Build and test prototype unit and 50ea production units

Assembly Activities Performed:

  • Machining, welding, engineering and design, painting, plating
  • Specialized purchasing, cost accounting, project scheduling
  • Mechanical assembly, assembly process management
  • Customer and Unitech inventory control
  • Shipping crate design
See the Timber Saw Cutting Head Gallery

Steel Trash Dumpster Welding Fixture

Scope of Work:

  • Complete customer design
  • Create detail part and assembly drawings
  • Generate bill of materials and detailed material takeoff
  • Complete Pneumatic schematic
  • Build 3ea units from drawings

Assembly Activities Performed:

  • Machining, welding, painting, plating
  • Mechanical and pneumatic design
  • Specialized purchasing
  • Assembly process management
  • Mechanical and pneumatic assembly and testing
See the Steel Trash Dumpster Welding Fixture Gallery

Instrument Landing System (ILS) Antennas

Scope of Work:

Build, crate & ship 8000ea ILS Antennas from customer drawings and specifications

Assembly Activities Performed:

  • Electronic file system management, drawing and record archive
  • Cost accounting and project cash flow management
  • Gantt Project Scheduling
  • Certified material and specialized component purchasing
  • Machining and frequency modulated thin wall welding
  • Wet coating, powder coating, plating and anodizing
  • Handling, machining and welding fixture design
  • Inventory control
  • Aircraft certified soldering
  • Mechanical and electronic assembly
  • Final testing and documentation
  • Special packaging and shipping crate design
  • International shipping
See the Instrument Landing System (ILS) Antennas Gallery

HVAC Energy Recovery Wheel Winding Machine

Scope of Work:

  • Propose machine concept to corrugate, glue, wind and partition aluminum media
  • Create detailed part and assembly drawings
  • Build a family of 3ea machines
  • Demonstrate process suitability and perform final testing
  • Disassemble, transport and install at customer facility
  • Train customer in proper use and safety

Assembly Activities Performed:

  • Engineering, design, drawing control
  • Electrical design and motor control
  • Cost accounting and project cash flow management
  • 30/60/90/100 customer design review
  • Specialized component purchasing
  • Machining, welding, wet coating and plating
  • Mechanical and electrical assembly
  • System testing and process development
  • Final documentation
See the HVAC Energy Recovery Wheel Winding Machine Gallery